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详细信息
脱氧温度:320±20℃
脱氧容量:1200~1500ml/g?脱氧剂
空 速:2000~8000h-1
原料气中氧含量:0.01~0.5% (高1.5%)
脱氧后气体中杂质:O21ppm,H21ppm,CO1ppm
3093脱氧剂目前只有我所批量生产,并已制成5~380Nm3/h规格的氮气净化设备,已用于半导体材料、金属热处理、化工、航天、化纤、磁性材料等领域。经近二十年各单位的使用表明:我所研制的3093脱氧剂及净化设备,操作稳定可靠,净化后气体中的氧、氢、一氧化碳、二氧化碳和水均达到其技术指标。另外3093脱氧剂还可用于合成气(氢气、一氧化碳)和含氢气体催化脱氧及锅炉水除氧。
“3093”和“3093A”是既不要配氢脱氧、也无需用氢气还原再生的新型烧蚀型脱氧剂。其脱氧原理是使气体中的氧和载有催化剂的碳在催化剂作用下能在较低温度下完全转化成二氧化碳,把二氧化碳脱除后,使可制得高纯度气体。它可用于氮、氩、氖、一氧化碳、二氧化碳等气体脱氧净化。与常用脱氧剂相比,具有以下优点:
(1)操作过程中可省去氢源。因而使操作安全可靠。
(2)脱氧容量大,每公斤脱氧剂可脱除氧1200L;
(3)操作简便;
(4)价格较低 。
该脱氧剂已批量生产,并制成5~40m3/h规格的氮气净化器,已用于机械零件和特种钢的光亮热处理以及无线电元件、半导体器件、化工、光导纤维、纺织、特种耐火材料的生产中,用来制作保护性气体。目前已有300多个不同行业的单位使用。经各厂家长期使用证明:我们研制的“3093”脱氧剂的气体净化器,操作稳定可靠,净化后气体中的氧和一氧化碳的含量达到技术指标要求。
该脱氧剂使用后已收到了可喜的社会效益和经济效益。许多单位使用了我们的气体净化器后,产品合格率提高。明普氮脱氧直接制取高纯氮。因此解决了不少地区因高纯氮供应困难而带来的人力、物力浪费等问题,从而降低了生产成本。
用该脱氧剂制取高纯氮,使用1公斤脱氧剂净化普氮可获利1000多元。一台处理量为10m3/ h的氮气净化器半年左右就可全部回收投资费用。
3093碳脱氧剂在设计时建议原料氮气氧含量控制在0.1%(1000ppm)以下,单个除氧器满负荷工作周期1-3个月,除氧器按两塔设计,可实现不停机补料,达到氮气纯化设备连续运行的目的。
3093系脱氧催化剂能直接脱除惰性气体中的微量氧。反应时原料气既不需定量配入氢气,脱氧剂也不需频繁再生,脱氧容量较一般的脱氧剂大100倍,对压力无要求,成本低廉。脱氧后的气体经吸附可制得高纯度气体,纯度高达.99.9995%以上。适用于氮、氩、一氧化碳、二氧化碳等惰性气体的直接脱氧,特别适用于变压吸附制氮的后级纯化。本催化脱氧剂已经应用于特殊钢的热处理、化纤纺丝、航空航天、照明、铝材加工、特种耐火材料、化工、纯气制造等几十个行业上千个部门。
项目 指标
催化反应器高径比 34
原料气 n2、ar、he、co、co2等惰性气体
使用温度 280~350°c
空速 1000~8000h-1
脱氧容量 1500l纯氧/kg脱氧剂
残氧量?1ppm
常用的普氮或其它惰性气体中,一般含氧量都在0.5%左右,不适合一些需要高纯气体的行业使用,直接购买高纯氮气成本高。普氮或其它普通惰性气体通过用3093脱氧剂制成的净化设备后,可制成99.9995%的高纯气体,每立方米气体成本只需在普氮的基础上整加0.1元即可,而且,不需再生,使用方便。T3093 deoxidizing agent is a kind of neither with hydrogen, also need not use hydrogen reduction regeneration type ablation of inert gas deoxidizer. The deaeration principle is: with active component of carbon and oxygen in the gas under the catalysis of active components, in a relatively low temperature directed into carbon dioxide, oxygen gas after deoxidation is less than 1 PPM, after removal of carbon dioxide, and produce high purity gases. The deoxidizer can directly removing nitrogen, argon, helium, carbon dioxide and other gases oxygen. Compared with the commonly used deoxidizer has the following advantages: without hydrogen source in the process of DNA, the use of safe and reliable; Large capacity of DNA (1500 l/kg? Deoxidizer); The operation is simple, the cost is low. The main performance indicators are as follows:
Solid temperature: 320-20 ℃
DNA capacity: 1200 ~ 1500 ml/g? deoxidizer
Air speed: 2000 ~ 8000 h - 1
The oxygen content in the feed gas: 0.01 ~ 0.5% (1.5%)
After deoxidization gas impurities: O21ppm H21ppm, CO1ppm
3093 deoxidizer only batch production, and has made 5 ~ 380 nm3 / h specifications of the nitrogen purification equipment, has been used in semiconductor materials, metal heat treatment, chemical, aerospace, chemical fiber, magnetic materials, etc. After nearly 20 years the use of various units show that I have developed 3093 deoxidizer and purification equipment, stable and reliable operation, gas be purified oxygen, hydrogen, carbon monoxide, carbon dioxide and water meet the technical index. Another 3093 deoxidizer can also be used to synthesis gas (hydrogen, carbon monoxide and hydrogen gas catalytic deoxidization and boiler water oxygen.
"3093" and "3093 a" is neither a deoxidization with hydrogen, also need not use hydrogen reduction regeneration of new type ablation deoxidizer. Its principle is to make DNA in the gas of oxygen and carrying under the catalyst of carbon in catalyst can completely under low temperature is converted into carbon dioxide, the carbon dioxide removal, high purity can be obtained from gas. It can be used for nitrogen, argon, neon, carbon monoxide, carbon dioxide and other gases DNA purification. Compared with the commonly used deoxidizer, has the following advantages:
(1) operation in the process of hydrogen source. So that safe and reliable operation.
(2) the great capacity of DNA, deoxidizer can removal of oxygen per kilogram 1200 l.
(3) easy to operate;
(4) the price is low.
The deoxidizer has batch production, and made 5 ~ 40 m3 / h specifications of the nitrogen gas purifier, have been used for mechanical parts and special steel bright heat treatment as well as radio devices, semiconductor devices, chemical, optical fiber, textile, special refractory material production, used to make protective gas. There are more than 300 unit used in different industries. Proved by each manufacturer use for a long time, we developed the "3093" deoxidizer gas purifier, stable and reliable operation, the content of oxygen and carbon monoxide in the gas be purified to technical index requirements.
The deoxidizer used has received a great social benefit and economic benefit. Many units after using our gas purifier, product qualified rate of increase. MingPu nitrogen deoxidizing directly for making high purity nitrogen. Thus solved many areas because of high purity nitrogen supply difficulties and problems such as wasting of manpower, material resources, reducing the production cost.
With the deoxidizer for making high purity nitrogen, the use of 1 kg of deoxidizer purification, the nitrogen can be a profit of 1000 yuan. A capacity of 10 m3 / h of the nitrogen gas purifier will pay the entire cost of the investment recovery about half a year.
3093 carbon deoxidizer suggested raw materials in the design of nitrogen oxygen content control in 0.1% (below 1000 parts per million (PPM), a single deaerator full cycle 1 to 3 months, deaerator design according to the two towers, which can realize non-stop fill material, achieve the goal of the nitrogen purification equipment run continuously.
3093 is a solid catalyst can directly removing the trace oxygen in inert gas. Reaction when the feed gas is neither to be quantitative and hydrogen, oxygen absorber also does not need frequent regeneration, deoxidization capacity is 100 times larger general deoxidizer, no request to pressure, and low cost. After deoxidation of the gas by adsorption can be obtained high purity gases, high purity. More than 99.9995%. Suitable for inert gas such as nitrogen, argon, carbon monoxide, carbon dioxide directly deoxidized, especially suitable for the pressure swing adsorption nitrogen level after purification. The catalytic deoxidizing agent has been used in special steel heat treatment, chemical fiber spinning, aerospace, lighting, aluminum processing, special refractory material, chemical industry, the pure gas manufacture and so on dozens of thousands of department.
Project indicators
High catalytic reactor diameter than 34
Feed gas n2, ar, he, co, co2 and other inert gases
Temperature of 280 ~ 350 ° c
Airspeed of 1000 ~ 8000 h - 1
DNA capacity of 1500 l/kg of pure oxygen deoxidizer
The residual oxygen? 1 PPM
Commonly used in the nitrogen or other inert gas, usually at around 0.5% oxygen and is not suitable for some need high purity gas industry use, direct purchase high purity nitrogen gas cost is high. , nitrogen or other inert gas by 3093 deoxidizer with common purification equipment, can be made of 99.9995% high purity gases, per cubic meter of gas cost just on the basis of general nitrogen whole add 0.1 yuan can, and don't need to regenerate, easy to use.
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